MDS Integrated Motor-Drive
MDS (MOTOR DRIVE SYSTEM) FAMILY OF AC BRUSHLESS MOTOR AND DRIVE ELECTRONICS IN A SINGLE NEMA 56 PACKAGE
Mechatronics Systems Developed the MDS Family To Address The Growing Marketplace Need for improved Variable Speed Drives.
MDS combines a High Performance motor and drive in a single compact package. MDS has significantly small footprint than AC Induction or DC brush motors of the same power output.
This is because MDS is much more efficient than the AC Induction Motor/Variable Speed Inverter combination. It also offers superior Energy efficiency and Torque, and provides high performance at low speed.
MDS is the first choice to replace DC Brush motors and AC Induction motors in new and existing applications. MDS provides the performance of a Brush motor while avoiding Brush motor problems of large size, brush maintenance and inability to operate at high speeds.
MDS is ideal for Variable Speed DC and AC Induction motor applications and processes. And for new applications, you will appreciate the small footprint, ease of wiring, high Torque, Energy efficiency and excellent velocity control at low speed.
Smart Conveyors, Robotic Vehicles, Centrifuges, Metering Pumps, Mixers, Linear Actuators, Small Power CNC Spindles and Plastic moldings — MDS is suitable for all of these applications and more.
Features & Benefits
- Bluetooth for easy set up, Ethernet Modbus TCP/IP Communication.
- Command and I/O functions by PC or PLC
- Programmable Inputs and Outputs
- Start, Stop, Forward, Jog standard I/O functions
- Analog command inputs: 0-10V, 4 -20mA
- Torque, Velocity and Position Modes of Operation
- Digital Drive Electronics
- Heavy-duty sealed ball bearings
- 5/8-inch NEMA cold rolled steel shaft
- Standard 1800 RPM speed
- 115V AC and 230V AC three Phase Input
- 3 Standard frame lengths with rated output up to 3HP continuous
Options
- Speed up to 5000 RPM
- Dynamic Brake with Power resistor
- EtherCat communication
- Operation from 24 and 48 volts for Battery Applications
- Metric dimensions
- Custom Mounting dimensions
- Electrical Brake
- Output Gearbox
- IP66- IP67 protection level
- Stainless Steel body FDA food grade compliant
Specification
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Model |
MDS05/MCS1 |
MDS2/MCS2.5 |
MDS3 |
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Output Rating |
Output Power |
HP |
0.5/1 |
2/2.5 |
3 |
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KW |
0.38/0.745 |
1.5/1.8 |
2.2 |
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Input Rating |
Rated Voltage/ Frequency |
Single/Three Phase 115/200/208/220/230V AC 50-60Hz |
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Voltage/Frequency Tolerance |
Voltage: ±10% Frequency: ±10% |
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Length (inch [mm]) |
5.5 [140] |
6.5 [165] |
7.5 [191] |
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Weight (lb [kg]) |
9.7 [4.4] |
13.5 [6.2] |
19.5 [8.9] |
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Control Characteristics |
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Control System |
Torque Control Mode |
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Velocity Control Mode |
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Position Control |
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Rated Speed |
0 - 5000 RPM |
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DC Braking |
Built in braking circuit |
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Acceleration/ |
0.1 – 30 seconds (linear or nonlinear profile) |
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Operation Specification |
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Inputs |
Digital
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5 inputs 5-24V DC internal pull up resistor 20K |
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3 inputs are used for Forward, Reverse and Jog |
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2 are programmable by the user |
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Pull input low to common to Activate Motion |
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Speed Command
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4-20mA current input |
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DC Potentiometer or signal 0-5V DC |
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Digital Pulse train 5-5000HZ |
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Digital encoder in quadrature. Built in Line Driver receiver |
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Outputs |
Programmable Output |
5-24V DC Open collector output. Built in pull up resistor 20K |
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Analog Output |
0-5V DC 10 mA User’s defined |
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Operating Functions |
Torque, Speed, Position Mode, Linear and S-curve acceleration, High performance PID loops, Start, Stop, Jog, Adjustable acceleration/deceleration, Adjustable current limit |
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Protective Functions |
Overvoltage, Thermal protection, Overcurrent protection, Torque limiter |
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Operator Interface |
Hardware (using I/Os) |
Jog, Forward, Reverse, Stop |
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Network Control |
USB, RS485, Ethernet |
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Environmental |
Ambient Temperature |
-10°C – 40°C (14°F to 104°F) |
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Storage Temperature |
-20°C to 60°C (-4°F to 140°F) |
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Ambient Humidity |
20-90% |
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Vibration |
9.8m/s 2 (1G) less than 10Hz, 5.9m/s 2 (0.6G) 10 to 60Hz |
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Installation Location |
Altitude 1000M or lower above sea level, keep from corrosive gas, liquid and dust |
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Options |
Ethernet Interface, MODBUS RS485, Custom speed torque characteristics, Mechanical gearbox, Mechanical brake, Metric mounting, Custom packaging. |
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Conformity |
CE |
Low−Voltage Directive (73/23/EEC) EMC Directive (93/68/EEC) |
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Approvals (Pending) |
UL 508C |
Power Conversion Equipment |
Performance
Please contact our Application Engineering for specific model. MCS is designed to tailor its performance to various models and options.
Model Number
Motor Control System (MDS) Model Numbering
| MDS POWER | AC INPUT VOLTAGE | MECHANICAL CONFIGURATION OPTIONS | COMMUNICATION | ELECTRICAL OPTIONS |
MDS05 |
1GB |
01 |
01 |
XX |
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0.5HP |
1 — single phase 115V G — GEARBOX |
01 — NEMA 56 Consult factory for various options |
0 — Manual Control 1 — Ethernet Modbus TCP/IP 3 — EtherCAT |
Consult factory for various options |
EXAMPLE: MDS1 - 3 - 02 - 0 - XX
MDS UNIT: 1HP, - Three Phase 230V AC, No gearbox/brake, - NEMA 56C, - Manual control, - No Electrical options
Dimensions
MDS Mechanical Dimensions
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MCS DIMENSIONS |
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MODEL |
MDS05 |
MDS1 |
MDS1.5 |
MDS2 |
MDS3 |
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HP [Kw] |
0.5 [.37] |
1 [.75] |
1.5 [1.12] |
2 [1.49] |
3 [2.24] |
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"A" inch [mm] |
5.5 [140] |
6.5 [165] |
7.5 [191] |
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Documents
| # | Name | Type | Size (MB) |
| 1. | MDS Integrated Motor-Drive Flyer MDS_Flyer.pdf | 2.5 | |
| 2. | MDS Integrated Motor-Drive Specification Booklet MDS Family.pdf | 0.8 |
